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BATTERY METAL JACKET PRODUCTION LINES

R6 / R03 BODY MAKER LINES
R6R03

TD-435High Speed ModelR6

TD-435 Control Panel RD-635 Rotary Flanger

This Body maker line produces R6(UM-3) type dry battery metal jackets. Its maximum speed capacity is 800 pcs./min. The bearing system is applied to this High-speed body maker for driving parts unlike other machines,which use oil supply system. Therefore,rotation of driving parts is smooth and the level of vibration is extremely low. Besides,strokes are short and weight of machine parts is much lighter than those of other body makers. Moreover,the adjustments of timing for each stage such as suction,bumping and forming stage is very easy because dial-adjusting system is also applied to this body maker.

Firstly,place the blanks punched by the Automatic press machine into the Blank stacker of this Body maker(TD-435). Secondly,blanks are automatically fed to the Bumping stage one by one where the both sides of blanks are slightly bent as previous process,so that the blanks can be formed in cylindrical shapes correctly. Thirdly,blanks are fed to the Forming stage where the Cylinder forms bumped blanks perfect round shapes. Fourthly,formed metal jackets are fed to the Magnetic belt conveyer(TD-535),which delivers formed metal jackets by the Transfer turret to the Rotary flanger(TD-635) where one side of dry battery metal jackets are curled. Finally,completed metal jackets come out of this Rotary flanger.

Entire this Body maker line is operated either automatically or manually on the System line control panel. All types of mechanical troubles will be detected immediately by the sensors and will stop operation automatically.

This Body maker line is designed for easy adjustment and easy maintenance.

Specifications
  Body Maker & Belt Conveyer
TD-435+TD-535
Rotary Flanger
TD-635
Total
TD-435 Line
Production Capacity 700-800 cans/min - 700-800 cans/min
Horse Power Required 5.0 kVA - 5.0 kVA
Air Required 350 l/min

-

350 l/min
Pressure Required 0.6 MPa - 0.6 MPa
Height Overall 1420 mm 1200 mm 1420 mm
Floor Space Overall 1680 mm x 650mm 950 mm x 950 mm 2630 mm x 950 mm
Measurement 1.55 m3 1.08 m3 3.55 m3
Net Weight 1100 kg 960 kg 2060 kg
Jacket Production Process
  1. 1 Blank Piling
  2. 2 Bumping
  3. 3 Forming
  4. 4 Curling

TD-434R6
TD-436R03

TD-434 TD-436

This Body maker line produces R6(UM-3) type dry battery metal jackets. Its maximum speed capacity is 350 pcs./min. Firstly,place the blanks punched by the Automatic press machine, into the Blank stacker of this Body maker(TD-434). Secondly,blanks are automatically fed to the Bumping stage one by one where the both sides of blanks are slightly bent as previous process,so that the blanks can be formed in cylindrical shapes correctly. Thirdly,blanks are fed to the Forming stage where the Cylinder forms bumped blanks perfect round shapes. Fourthly,formed metal jackets climb up the slope of the Elevator runway(TD-534) by the pitch belt and rolled down to Rotary flanger(TD-634) where one side of dry battery metal jackets is curled. Finally,completed metal jackets are one by one ejected from the Rotary flanger.

Entire this Body maker line is operated either automatically or manually on the System line control panel. All types of mechanical troubles will be detected immediately by the sensors and will stop operation automatically.

This Body maker line is designed for easy adjustment and easy maintenance.

Specifications
  Body Maker
TD-434/TD-436
Elevator Runway
TD-534/TD-536
Rotary Flanger
TD-634/TD-636
Total
TD-434/TD-436 Line
Production Capacity 350 cans/min.for TD-434
300 cans/min.for TD-436
- - 350 cans/min.for TD-434
300 cans/min.for TD-436
Horse Power Required 5.0 kVA - - 5.0 kVA
Air Required 300 l/min - - 300 l/min
Pressure Required 0.5 MPa - - 0.5 MPa
Height Overall 1200 mm 1750 mm 1460 mm 1750 mm
Floor Space Overall 1855 mm x 705mm 1400 mm x 500 mm 910 mm x 1300 mm 4165mm x 1300 mm
Measurement 1.57 m3 1.23 m3 1.73 m3 9.48 m3
Net Weight 1700 kg 100 kg 1080 kg 2880 kg
Jacket Production Process
  1. 1 Blank Piling
  2. 2 Bumping
  3. 3 Forming
  4. 4 Curling

R20 / R14 BODY MAKER LINES
R20R14

TD-431R20
TD-432R14

TD-431 TD-432 Control Panel

This Body maker line produces R20(UM-1) type dry battery metal jackets. Its maximum speed capacity is 300 pcs./min. Firstly,place the blanks cut by slitter into the Blank stacker of this body maker(TD-431). The blanks are automatically fed to the Flexing stage one by one. This device makes blanks flexible in order to form metal jackets easily at the Forming stage. Then blanks are cut 4 corners at the Notcher stage. Next,blanks are fed to the Single edging stage where both sides of metal jackets are bent for seaming. Upper and lower edges are made here. Right after this stage,blanks are fed to the Double edging stage where the lower edge of metal jacket that was formed in the Single edging stage is improved for Mennen-seam. Afterward,the blanks are fed to the Forming stage where blanks are shaped into cylindrical form and the seam is locked completely by the Wings.

Next,formed and seamed metal jackets are fed to the Magnetic elevator runway(TD-531),which leads to Rotary flanger(TD-631)where one side of dry battery metal jackets are curled. Finally completed metal jackets come out of this Rotary flanger.

Entire this Body maker line is operated either automatically or manually on the System line control panel. All types of mechanical troubles will be detected immediately by the sensors and will stop operation automatically. This Body maker line is designed for easy adjustment and easy maintenance.

Specifications
  Body Maker
TD-431/TD-432
Elevator Runway
TD-531/TD-532
Rotary Flanger
TD-631/TD-632
Total
TD-431/TD-432 Line
Production Capacity 300 cans/min - - 300 cans/min
Horse Power Required 7.5 kVA - - 7.5 kVA
Air Required 300 l/min

-

- 300 l/min
Pressure Required 0.5 MPa - - 0.5 MPa
Height Overall 1300 mm 2410 mm 1450 mm 2410 mm
Floor Space Overall 3000 mm x 960mm 1590 mm x 500 mm 700 mm x 1250 mm 5290 mm x 1250 mm
Measurement 3.74 m3 1.92 m3 1.27 m3 15.94 m3
Net Weight 3800 kg 100 kg 1050 kg 4950 kg
  1. 1 Blank Piling
  2. 2 Flexing
  3. 3 Notching
  4. 4 Single Edging
  5. 5 Double Edging
    (for Mennen Seam)
  6. 6 Forming
  7. 7 Curling

SLITTER LINES

SLITTER LINES

This system is used for cutting metal blanks sized for R20 and R14 dry batteries and it is assembled of Sheet feeder(TD-101),Tandem slitter(TD-211) and Blank piler(TD-311). Set the printed metal sheets in the Sheet feeder,the printed metal sheets are fed to the Tandem slitter(which is consist of the First slitter,the Turntable and the Second slitter) one by one. Going through the First slitter(cut to strips) and the Second slitter(cut to blanks),they are cut to the fixed blanks. The blanks are sent to the Blank piler and are piled up in the Stacker(capacity of piling up is 1,000-1,200 blanks). Then the blanks piled up are moved to the Body maker. When Tandem slitter and Sheet feeder are combined with this Blank piler,a series of operations(from feeding printed sheets to piling up blanks) are performed automatically.

Auto-Manual control system is set in each machine,which enables all machines to operate automatically or to operate individually. And it is convenient for adjustment of each machine.

For the slitting process for R6 and R03 size strips,the slitter line is assembled of Sheet feeder,Tandem slitter and Down stacker(TD-313). Tandem slitter is assembled of the First slitter(trim the both sides of metal sheets) and the Second slitter(cut to strips). Therefore,the Blank piler is not needed for making R6 and R03 size blank slitting process.

Jacket Production Process

  1. 1 Printed Sheets 2 Feeding
  2. 3 1st Slitting 4 2nd Slitting
  3. 5 Piling 6 Pile Stacking

TD-101Sheet Feeder
R20R14R6R03

TD-101 TD-101 Control Panel Control Panel

This machine is used for feeding printed sheets for dry battery metal jackets. When printed sheets are set on this Sheet feeder and the machine is operated normally,they are fed one by one automatically to the Tandem slitter(TD-211). This Sheet feeder can be also used in combination with Single slitter.

Specifications
 Sheet Feeder TD-101
Capacity 6-25 sheets/min
MAX Loading Capacity 1500 kg
MAX Loading Heigh 400 mm
MAX loading Dimension 980 mm x 980 mm
Horse Poower Required 2 kVA
Air Required 100 l/min
Pressure Required 0.5 MPa
Measurment 2.69 m3
Net Weight 1000 kg

TD-211Tandem Slitter
R20R14R6R03

TD-211 TD-211 Control Panel Control Panel

This is used for cutting printed sheets for dry battery metal jackets. This is assembled of the First slitter,the Turntable and the Second slitter. Following is the slitting process of R20 or R14 blanks. Printed sheets,which are fed to the First slitter,are cut to strips,and the strips are sent to the Second slitter,where they are cut to blanks in a fixed size(R20 or R14 size). Following is the slitting process of R6 or R03 size strips. Printed sheets,which are fed to the First slitter,are trimmed both side,and the trimmed printed sheets are sent to the Second slitter,where they are cut to strips. When this machine is combined with Sheet feeder(TD-101),printed sheets are fed automatically.

Specifications
 Tandem Slitter TD-211
Capacity 6-10 sheets/min
MAX Cutting Size 980 mm x 980 mm
Number of Cutter  1st: 7 sets
2nd: 14 sets
MIN Width of Blank  1st: 65 mm
2nd: 85 mm
Horse Power Required 3 kVA
Measurment 13.13 m3
Net Weight 3200 kg

TD-311Blank Piler
R20R14

TD-311 TD-311 Control Panel Control Panel

This machine is used for piling up blanks(R20 or R14) for dry battery metal jackets. Blanks which are cut by Tandem slitter(TD-211) are gathered and piled up in this Blank piler(capacity of piling up is 1,000-1,200 blanks). For the slitting process for R6 or R03 size strips,the slitter line is assembled of the Sheet feeder,the Tandem slitter and the Down stacker(TD-313). The Down atacker is the stacker of strips,which automatically move down when the number of strips on the Down stacker increases. The Blank piler is not needed for R6 or R03 size slitting process. When the Sheet feeder(TD-101) and the Tandem slitter(TD-211) are combined with the Blank piler(or the Down stacker),a series of operations are performed automatically.

Specifications
Blank Piller TD-311
Capacity 5-8 strokes
Range of Accumulation (Width) 45 mm - 60 mm
Range of Accumulation (Length) 85 mm - 120 mm
Horse Power Required 1 kVA
Air Required 100 l/min
Pressure Required 0.5 MPa
Measurement 1.36 m3
Net Weight 850 kg

Auto Press
R6R03

TD-711

TD-711R6R03

This machine is used for blanking of R6 or R03 size dry battery metal jackets. Its maximum speed capacity is 220 strokes per minute. When strips cut by Tandem slitter are placed on the Strip stacker(whose stacking capacity is about 2,000 strips with thickness of 0.22mm) of this Automatic press machine,they are fed to the blanking die one by one automatically. Also the automatic control system is built in,so troubles of double feeding and mold damage are prevented.

Specifications
Automatic Press TD-711
Production Capacity 220 strokes
Stroke Length 25.4 mm
Size Range of Can For R6 & R03 batteries
Horse Power Required 5 kVA
Air Required 150 l/min
Pressure Required 0.5 MPa
Height Overall 1800 mm
Floor Space Overall 2100 mm x 2100 mm
Measurement 7.94 m3
Net Weight 2970 kg

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